Is it time to give up patching our flat roof?
Keep patching while leaks stay in one or two spots and core samples come back dry. Replace, or convert to metal, when leaks keep returning in new spots, wet insulation is widespread, or the membrane is brittle, shrinking, or blistered across the roof.
Isolated punctures, split seams, or failed flashing on a membrane that is still flexible point to repair. An infrared scan or core samples during the inspection settle it with evidence.
What is a metal roof retrofit?
A retrofit builds light framing on top of an existing low-slope roof, then installs metal panels over it. The framing creates slope so water drains, and the space inside can hold new insulation. The old roof stays in place as long as it is dry and solid.
Can our building carry the extra weight?
Most can, but it has to be confirmed. Framing and panels add load to the walls and roof structure, so the existing members are checked before anything is ordered. When the scope requires it, Cochise County asks for stamped plans, and an engineer signs off on the design.
What happens to the old roof drains and scuppers?
They are closed off or rerouted. Once panels slope water to the eaves, interior drains no longer collect rain, so they are capped and sealed at the old surface. Gutters and downspouts at the eaves take over, sized for monsoon downpours.
Can we add insulation during the retrofit?
Yes, and it is one of the better reasons to retrofit. The cavity between the old roof and the new panels has room for insulation, which helps offices and shops that run cooling much of the year. A vapor retarder is planned in so condensation stays off the panels.
Who issues the permit for roof work in Hereford?
Cochise County Building Safety, because Hereford is unincorporated. A metal retrofit adds structure, so expect plan review on top of the standard commercial permit, which applies to any commercial work valued at $1,000 or more.
How do metal panels hold up to spring wind?
Well, when the fastening matches the exposure. Clips or screws are spaced closer at the eaves, corners, and rakes, where uplift is strongest, and trim is fastened tightly so wind has nothing to catch. Loose fasteners are the usual leak source on metal after windy springs.
How long does a metal roof last here?
Commercial metal often lasts 40 years or more with routine care. Service life depends on fastener upkeep, finish condition, and how well the laps are sealed, since loose fasteners, scratched finish, and rust at laps are what shorten it in southern Arizona.